Efficiency improvement and high performance production system

Objectives

  • Identification of efficiency improvement opportunities  as baseline to improve the current market position
  • Industrial plan definition for high performance gear box production system

Our Approach

  • VSM  process analysis for most representatives products
  • Flow criteria definition and flow simulation
  • Equipment and flow optimization
  • SMED analysis 
  • Workload and capacity optimization for main equipment and personnel
  • Monitoring system definition for production process flow

Client Benefits

  • Internal customer service improvement
  • Production lead time reduced by 50%
  • Production costs reduced by 20 %
  • Flexibility and production capacity improvement by 30%
  • As a consequence the investment plan was reduced in value thanks to  increased production capacity